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Why Is the Water Tank of an Industrial Water-Cooled Unit Wrapped with Insulation Cotton

In industrial production, precise temperature control is often the key to ensuring product quality and operational efficiency. Industrial water-cooled units, widely used across manufacturing sectors, rely on their water tanks as the heart of cooling circulation. You may notice that these tanks are usually wrapped with a layer of insulation cotton—a design choice with crucial significance.


1. Stabilizing Water Temperature

The water tank stores and circulates cooling water that absorbs heat generated by equipment before returning it after cooling. If exposed, the tank is vulnerable to external temperature fluctuations.
• In hot environments: Cooling water quickly absorbs ambient heat, weakening cooling efficiency.
• In cold environments: Heat loss accelerates, lowering water temperature and potentially affecting equipment performance.
Insulation cotton acts like a “protective coat,” filled with tiny air pockets that resist heat transfer, keeping cooling water at a stable temperature and ensuring the unit runs under optimal conditions.

Hstars Energy-saving industrial cooling Chiller


2. Preventing Condensation and Equipment Damage

When tank water is colder than the surrounding humid air, condensation forms on its surface.
• Accumulated droplets can corrode equipment and nearby infrastructure.
• Worse, dripping onto electrical components can trigger short circuits and safety hazards.
Insulation cotton minimizes surface temperature differences, effectively preventing condensation and creating a dry, safe environment for continuous production.

3. Improving Energy Efficiency and Reducing Costs

Stable water temperatures reduce the need for the refrigeration system to frequently cycle or overwork to maintain cooling. This lowers energy consumption, reduces wear on components, and cuts electricity costs—aligning with green manufacturing and sustainability goals.

Conclusion

Wrapping the Insulated water tank of an industrial water-cooled unit with insulation cotton is not just a simple design choice—it’s a multi-benefit solution. It enhances performance, protects equipment, prevents safety risks, and supports energy savings. As insulation materials continue to improve, their role in industrial temperature control will only grow more vital, helping industries achieve higher efficiency and sustainable development.



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Ceramic Component Multi-Station Helium Mass Spectrometer Leak Detector —— A New Benchmark in Airtightness Testing

Are you looking for a device that can efficiently and accurately detect micro-leaks in high-precision products such as ceramic components? Then, the Ceramic Component Multi-Station Helium Mass Spectrometer Leak Detector is definitely your best choice!

This device utilizes advanced helium mass spectrometry technology, using helium as a tracer gas, to achieve highly sensitive, fast, and accurate leak detection. Meanwhile, its multi-station design (each station can test four products simultaneously) greatly enhances detection efficiency, helping enterprises quickly complete large-batch product testing tasks.

Whether it's ceramic housings, relay ceramic housings, or other seals that require high airtightness, this device can easily handle them all, providing solid guarantees for product quality. Efficient, accurate, and reliable, the Ceramic Component Multi-Station Helium Mass Spectrometer Leak Detector has become the preferred airtightness testing equipment in many industries.

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Ceramic Component Multi-Station Helium Mass Spectrometer Leak Detector Your Ideal Choice for Airtightness Testing

In the realm of modern industrial production, the airtightness testing of products is of paramount importance as it directly impacts the performance, reliability, and lifespan of the products. Today, we are excited to introduce to you an outstanding ceramic component multi-station helium mass spectrometer leak detector for airtightness testing equipment that will provide robust support for your production quality control.

1. High-Efficiency and Precision Detection for Enhanced Productivity

This device is controlled by a touch screen and buttons, featuring two stations. Each station is capable of simultaneously testing four products. By utilizing helium as a tracer gas and mass spectrometry technology, it achieves highly sensitive, rapid, and accurate leak detection. With a minimum detectable leak rate as low as 5X10 - 11Pa·m³/s and a response time of no more than 0.3s, along with a detection speed of over 500 pieces per hour, it can efficiently complete the testing of a large number of products in a short time, significantly enhancing your production efficiency.

2. Wide Range of Applications to Meet Diverse Needs

The equipment finds extensive applications in numerous industries such as power electronics, automobile manufacturing, air conditioning and refrigeration. It is used to detect the airtightness of various products like relays and ceramic shells. Whether it is the ceramic shell, a crucial component of many high-precision equipment and instruments whose airtightness directly affects the equipment's performance and reliability, or the relay ceramic housing, an important part in the production of DC high voltage contactors with complex internal structures, diverse materials, and a required leakage rate reaching the 10E - 13 order of magnitude, as well as a variety of other seals requiring high airtightness, it can accurately detect and ensure the quality of different products across various industries.

3. Stable and Reliable Performance for Long-Term Use

The technical parameters of the equipment showcase its excellent performance. It has a start-up time of no more than 100s, a maximum pressure of 2000Pa, a power supply voltage of AC220V±10%/50Hz, and can operate within a working environment temperature range of 5~40℃. Its compact size of 120012001600mm is designed reasonably. The structural design is ingenious. It adopts a multi-station design, with each station able to test eight products simultaneously. The sealing component consists of a transition screw and a sealing joint, which forms a sealing cell by adjusting the matching gap to ensure that the product to be detected can achieve the initial sealing effect when inserted. The support structure is welded into one piece through a high-temperature vacuum brazing process, providing reliable support and sealing connections, guaranteeing the long-term stable operation of the equipment.

4. Worry-Free After-Sales Service for Peace of Mind

We offer a usually one-year warranty period for this device. During the warranty period, if the equipment fails due to non-human factors, the manufacturer will be responsible for free repair or replacement of parts, allowing you to use it without any concerns.

helium mass spectrometer leak detector

During the operation, simply ensure that the workpiece is placed correctly to prevent damage to the equipment or any impact on the test results. Regularly check and maintain the equipment to ensure its normal operation, and follow the safe operation procedures to avoid accidents. If you are still troubled by product airtightness testing, this ceramic component multi-station helium mass spectrometer leak detector for airtightness testing equipment is definitely your best choice. It will become your powerful assistant in enhancing product quality and strengthening enterprise competitiveness!

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Discover the Unbeatable Hairpin Type Pipe Bender Your Ideal Solution for Precision Pipe Bending!

In the world of manufacturing and metalworking, finding the right equipment can be a game-changer. Today, I'm excited to introduce you to our remarkable hairpin type pipe bender, a true marvel of engineering that combines high efficiency, ease of operation, dependability, and excellent adaptability.

 

Unmatched Efficiency for Optimal Productivity

Our hairpin type pipe bender is powered by an AC servo motor NC system, ensuring precise feeding and consistent pipe lengths. Paired with clamping hydraulic and bending mechanisms, it delivers stable performance and accurate bending angles. This means you can achieve high-quality results in less time, boosting your overall productivity.

 

User-Friendly Operation for Seamless Workflow

Say goodbye to complex operations! Our pipe bender is equipped with a PLC control system and a touch screen for easy parameter setting. The intuitive interface makes it a breeze to operate, even for those with limited experience. With just one switch, you can complete the entire operation, streamlining your workflow and reducing the learning curve.

 

Rock-Solid Dependability You Can Trust

We understand the importance of reliability in your production process. That's why our hairpin type pipe bender is built with imported components and features a perfect protecting function. This ensures long-lasting performance and minimizes the risk of breakdowns, giving you peace of mind and saving you time and money on repairs.

 

Exceptional Adaptability to Meet Your Diverse Needs

Whether you're working with stainless steel, carbon steel, copper, aluminum, or other common metal pipes, our pipe bender has got you covered. It can handle different pipe materials with ease, and you can change the bending dies to meet various requirements. This versatility makes it a valuable asset for any manufacturing or metalworking operation.

 

Impressive Technical Specifications for Superior Performance

Check out these amazing technical specifications:

Model

HH-CU-1035

HH-CU-1037

Use copper pipe specifications

Φ7Wall thickness 0.25 - 0.5mmΦ9.52Wall thickness 0.25 - 0.5mm

Φ7Wall thickness 0.25 - 0.5mmΦ9.52Wall thickness 0.25 - 0.5mm

Bending center distance

Φ7(15.88 - 22mm) Φ9.5219.05 - 25.4mm

Φ7(15.88 - 22mm) Φ9.5219.05 - 25.4mm

Bending length

300 - 1300mm

300 - 2500mm

Number of bent copper tubes

5 roots

7 roots

U-Shaped center distance accuracy

±0.1mm

±0.1mm

Ellipticity of bend

<15%

<15%

Bend part thinning rate

<35%

<35%

Long U tube length accuracy

±0.8mm

±0.8mm

Length accuracy of both ends of U-tube

1.0mm

1.0mm

Control method

Manual, inching, automatic

Manual, inching, automatic

Straightness

≤3mm

≤3mm

Cutting edge rate

10%

10%

Working voltage

AC380V

AC380V

Air pressure range

0.3 - 0.5Mpa

0.5 - 0.7Mpa

These specifications guarantee precision and quality in every bend, making our pipe bender the top choice for your bending needs.

 

Comprehensive After-Sales Service for Your Peace of Mind

We don't just sell you a product; we offer a complete solution. Our after-sales service includes equipment installation and commissioning, operation training, free repair and maintenance during the warranty period, and long-term technical support. Even after the warranty expires, we'll still be there for you with affordable repair services and spare parts supply.

 

In conclusion, if you're looking for a hairpin type pipe bender that offers top-notch performance, ease of use, and reliable after-sales support, look no further. Our product is the perfect choice for you. Don't miss out on this opportunity to enhance your production capabilities and take your business to the next level. Contact us today to learn more and place your order!

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Dual-System Refrigerant Filling Machine Efficient and Precise Solution for Refrigeration Equipment Filling

In the modern refrigeration equipment manufacturing sector, the Dual-System Refrigerant Filling Machine has emerged as a top choice for numerous producers due to its outstanding performance and efficient filling capacity. Designed specifically for large-scale continuous production, this equipment adopts an intelligent modular design concept, ensuring high precision and rapid cycle times, ideal for fast quantitative filling of production line equipment.

The Dual-System Refrigerant Filling Machine is equipped with strict vacuum detection and leakage detection functions. The fully automatic filling operation not only enhances filling quality but also significantly boosts production efficiency. For refrigeration products produced on mixed lines, this machine offers up to 100 channels, allowing different filling doses to be set according to requirements. Additionally, the humanized barcode reader simplifies operations, enabling users to automatically fill the refrigerant type by scanning the barcode.

In terms of safety, this equipment fully complies with various international standards, including ASME B31.3, ISO 9001, EN 378, etc., ensuring safety and quality throughout the production process. Moreover, the equipment boasts self-monitoring and fault diagnosis functions, aiding users in early detection and resolution of issues.

Dual-System Refrigerant Filling Machine

In summary, the Dual-System Refrigerant Filling Machine, with its efficient, precise, and safe characteristics, offers a novel filling solution for the refrigeration equipment manufacturing industry. Whether for large home appliance manufacturers or specialized refrigeration equipment producers, this machine meets production demands, helping to enhance product quality and production efficiency.

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Electric Compressor Refrigeration Oil Filling Machine Unrivaled Precision and Performance

The Electric Compressor Refrigeration Oil Filling Machine stands as a paragon of excellence in the realm of refrigeration equipment manufacturing. Engineered with meticulous precision and state-of-the-art technology, it redefines the standards of compressor lubrication.

 

Precision Redefined: With an awe-inspiring filling accuracy of ±1% of the filling volume, this machine ensures that every drop of refrigeration oil is dispensed with unerring exactitude. This level of precision not only guarantees optimal compressor performance but also significantly reduces oil wastage, translating into substantial cost savings over time. No more concerns about under- or over-lubrication, as it delivers the perfect amount of oil consistently, safeguarding your compressors from premature wear and potential breakdowns.

 

Efficiency Unleashed: Boasting a remarkably swift production cycle of merely 3 minutes per piece, it catapults your manufacturing operations into high gear. This rapid turnaround time not only maximizes output but also allows for seamless integration into even the most demanding production schedules. Whether you're churning out compressors in a large-scale industrial facility or a smaller workshop, this machine adapts effortlessly, keeping your production line humming smoothly and efficiently.

 

Space-Saving Marvel: Its compact dimensions, less than 1200 × 800 × 1800 mm, belie its powerful capabilities. This ingenious design makes it a breeze to install in any workspace, regardless of size constraints. You no longer need to sacrifice valuable floor space for a high-performance filling machine. Its unobtrusive footprint means you can optimize your production area layout, creating a more organized and productive work environment.

 

Versatile Compatibility: Tailored to handle a broad spectrum of refrigeration oil viscosities and compressor types, this filling machine is a true chameleon in the industry. From the tiniest of compressors to the most robust industrial models, it effortlessly adapts to meet the unique lubrication needs of each. This versatility not only simplifies your equipment inventory but also future-proofs your investment, ensuring seamless operation as your production demands evolve.

 

Reliability Guaranteed: Built with the highest quality materials and a robust mechanical structure, this filling machine is engineered to withstand the rigors of continuous operation. Its advanced control system monitors and adjusts the filling process in real-time, preemptively detecting and rectifying any potential issues. This ensures uninterrupted production runs, minimizing downtime and maximizing your return on investment.

 

Investing in the Electric Compressor Refrigeration Oil Filling Machine isn't just a purchase; it's a strategic decision to supercharge your compressor production. Elevate your manufacturing prowess, enhance product quality, and outpace the competition with this indispensable piece of equipment. Join the ranks of industry leaders who have already harnessed its power and experience the transformational impact on your bottom line.
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Electric Vehicle Direct Cooling Plate Helium Inspection Equipment - A High-Precision Advanced Tool for Ensuring Safety and Quality

With the rapid development of the electric vehicle industry, the sealing performance requirements for electric vehicle direct cooling plates are becoming increasingly stringent. To meet this demand, we have launched the electric vehicle direct cooling plate helium inspection equipment. This equipment adopts advanced helium mass spectrometry leak detection technology, which can quickly and accurately detect tiny leaks in direct cooling plates, ensuring that their quality and performance meet the requirements of electric vehicles.

 

The equipment boasts high precision, efficient detection speed, a high degree of automation, and wide applicability. It is easy to operate, with simple settings and operations required to complete the detection process, greatly reducing the error and labor intensity of manual operation. Meanwhile, it is suitable for detecting various types and specifications of electric vehicle direct cooling plates, demonstrating good versatility.

 

In addition, we provide professional after-sales services, including equipment installation and commissioning, technical training, maintenance, and technical support, to ensure users can correctly use and maintain the equipment and promptly resolve any issues encountered during use.

 

The electric vehicle direct cooling plate helium inspection equipment is an indispensable high-precision detection tool in the electric vehicle industry, providing important guarantees for the safe and reliable operation of electric vehicles.

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Electric Water Heater Safety Compliance Tester Latest Industry Trends and Application Prospects

Explore the latest industry trends of electric water heater safety compliance testers and their key role in safety testing

 

Functions of electric water heater safety compliance testers

These testers mainly measure key parameters such as insulation resistance, leakage current and withstand voltage of electric water heaters. Through these assessments, they can effectively prevent accidents caused by electromagnetic interference. Imagine how great the potential dangers in the home would be without these testers!

 

Growing market demand

As consumers' awareness of home appliance safety continues to increase, the market demand for electric water heater safety compliance testers continues to surge. Major manufacturers have increased their R&D investment in such equipment to stand out from the competition. After all, who doesn't want to put consumer safety first?

 

Technological progress drives industry progress

In recent years, technological progress has driven the continuous upgrading of safety compliance testers. The new generation of equipment not only improves detection accuracy, but also integrates functions such as data analysis and remote monitoring, making safety testing more efficient and intelligent.

 

Policy and regulatory support

In order to further protect consumer safety, governments have formulated strict standards and regulations for the production and sale of electric water heaters. These policies have accelerated the promotion and application of safety compliance testers. There is no doubt that compliance is the key to the development of the industry.

 

Conclusion: Safety First

In short, electric water heater safety compliance testers play an indispensable role in ensuring the safety of household water use. Looking to the future, with the continuous advancement of technology and the continuous changes in market demand, this type of tester will usher in a broader development prospect. Let us look forward to the bright future of this industry together!

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Electric Water Heater Safety Compliance Tester Pioneer in Ensuring Safety

Dive into the importance of electric water heater safety compliance tester in the industry and how it can improve safety standards.

 

What is an electric water heater safety compliance tester?

In short, an electric water heater safety compliance tester is a professional device used to evaluate the safety of electric water heaters. The instrument can quickly and accurately evaluate key parameters such as electrical insulation and leakage protection to ensure the safety of the product during use.

 

Industry Importance

In the electric water heater industry, safety is always a top concern for consumers. By using these testers, manufacturers can conduct strict safety checks during the production process and minimize market risks. This not only protects the safety of consumers' lives and property, but also enhances the reputation of corporate brands.

 

Testing Process Details

The testing process using the electric water heater safety compliance tester is simple but requires expertise:

1. The operator connects the device to the power supply of the water heater and performs the initial settings.

2. The instrument automatically checks parameters such as insulation resistance and leakage protection.

3. The product is considered safe only when all readings show normal.

 

Raise awareness of industry standards

As market competition intensifies, many companies put safety standards first. Deploying safety compliance testers can not only ensure product quality, but also promote safety improvements throughout the industry. This dual advantage can protect consumer rights and promote sustainable business development.

 

Future trends

Looking to the future, electric water heater safety compliance testers will continue to undergo technological upgrades, and intelligence and automation will become the mainstream trend. In the near future, these devices will increasingly integrate IoT technology to achieve remote monitoring and data analysis, thereby further improving product safety and reliability.

 

In short, electric water heater safety compliance testers play an irreplaceable role in the industry. With the advancement of technology, future testing instruments will be more intelligent and provide more complete safety guarantees. Both consumers and suppliers should give priority to the use of these tools to jointly promote the healthy development of the electric water heater industry.

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Explore the Mystery of Household Appliance Performance Testing Equipment

In this era of rapid technological development, household appliances have become an indispensable part of our daily lives. From stoves and water heaters in the kitchen to TVs and stereos in the living room, and air conditioners and electric fans in the bedroom, household appliances are everywhere, providing us with a convenient and comfortable life experience. However, how can the performance and quality of these electrical products be guaranteed? This requires relying on professional household appliance testing equipment.

 

1. The importance of household appliance testing equipment

Household appliance testing equipment is an important tool to ensure product quality and safety. They conduct comprehensive and accurate testing of product performance by simulating various usage scenarios and conditions, thereby helping manufacturers to identify potential problems and make improvements. At the same time, these devices also provide consumers with reliable product information, allowing them to make wise choices when purchasing.

 

2. Common household appliance testing equipment

Label abrasion resistance tester: Although this is not usually used directly for the final inspection of household appliances, the wear resistance of labels is crucial to the appearance and durability of the product during the production process. The label abrasion resistance tester can simulate long-term use and friction to detect whether the label is easy to fall off or wear.

Stove whole machine aging test equipment: As the core equipment in the kitchen, the safety and durability of the stove are of vital importance. The whole machine aging test equipment can simulate long-term use and high temperature environment to detect the electrical performance, thermal efficiency and structural safety of the stove.

Water heater performance test equipment: Water heater is one of the commonly used electrical appliances in our daily life, and its performance and safety are directly related to our quality of life. The performance test equipment can detect key indicators such as the heating speed, energy efficiency ratio, and water temperature stability of the water heater.

Temperature controller aging test equipment: The temperature controller is a common component in household appliances, which is responsible for regulating the temperature of the appliance. The aging test equipment can simulate long-term use and temperature fluctuations to detect the stability and reliability of the temperature controller.

Comprehensive performance testing equipment: In addition to the above-mentioned testing equipment for specific products, there are also some comprehensive performance testing equipment that can simultaneously detect multiple performance indicators, such as energy efficiency, noise, vibration, etc. These equipment are usually used for comprehensive quality testing in laboratories or production lines.

 

3. Future development trend of household appliance testing equipment

With the continuous development of science and technology, household appliance testing equipment is also constantly innovating and upgrading. In the future, testing equipment will be more intelligent, automated and efficient, able to monitor product performance and safety in real time and provide more accurate test results. At the same time, with the popularization of Internet of Things technology, testing equipment will also be connected to the Internet to achieve remote monitoring and data sharing.

 

Household appliance testing equipment plays a vital role in ensuring product quality and safety. They not only provide manufacturers with reliable quality assurance, but also provide consumers with more opportunities to choose high-quality products. With the continuous development of science and technology, we have reason to believe that the future of household appliance testing equipment will be more advanced, intelligent and efficient, bringing more convenience and comfort to our lives.

 

If you have any questions or needs about household appliance testing equipment, please feel free to contact us.

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