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Why is flexural resistance testing crucial for shoes?

Footwear is an indispensable part of our daily lives, especially athletic shoes, which provide comfort and protection during daily activities. In shoe production, one of the key factors determining product quality is the shoe's ability to withstand continuous use and flexing. This is where flexural resistance testing instruments come into play. Below, we introduce the flexural resistance testing instruments used for athletic shoes.


1. Shoe Flexing Tester

The shoe flexing tester is primarily used to test the flexing performance of finished shoes such as athletic shoes, casual shoes, and work shoes. By simulating the flexing movements of shoes during wear, it evaluates the shoe's flexing performance or assesses the extent of cracking. This equipment is widely used in shoe manufacturing companies, quality inspection institutions, and research organizations, playing a significant role in enhancing product quality and meeting market demands.


2. Working Principle

The working principle of the shoe bending tester is based on material mechanics and fatigue testing theory. A motor drives a mechanical arm or crank-connecting rod mechanism to cause the shoe sample installed on the test bench to undergo periodic bending at a predetermined angle and frequency. During the test, the device records and analyzes data such as the bending force, deformation amount, and failure mode of the shoe, providing a scientific basis for evaluating shoe performance.


3. Key Features

(1) Body surface treatment: Utilizes DuPont powder from the United States, electrostatic spraying process, and high-temperature curing at 200°C to ensure long-term color retention.

(2) Mechanical components made of corrosion-resistant aluminum alloy and stainless steel materials;

(3) LED-SLD806 integrated display control box with menu-based operation mode;

(4) Precision variable-frequency drive motor for smooth operation and low noise;

(5) One-button fully automatic testing for easy operation;

(6) High-precision bearing selection for stable rotation and extended service life;

(7) Dual-station vertical structure design for stable bending and high efficiency;

(8) Adjustable front and rear clamping fixtures secured with threaded bolts for secure fixation;

(9) Adjustable speed and angle, movable rear clamping fixture, and adjustable dimensions;

(10) High-power industrial fan with strong suction force, and adjustable fixed-angle air nozzle direction.


4. The Importance of Whole Shoe Flexing Testers

(1) Ensuring Durability and Comfort

Poorly designed shoes can cause significant discomfort, leading to serious health issues. One of the most significant benefits of whole shoe flexing testers is that they help ensure the durability and comfort of shoes. By subjecting shoes to repeated flexing, testers can determine whether they can withstand normal wear and tear. This ensures that customers receive durable and comfortable shoes, providing long-term satisfaction.

(2) Consistency in Quality

The whole shoe bending tester also helps ensure consistency in quality. By assessing its bending performance or examining its cracking extent, manufacturers can identify weaknesses in the design and make necessary adjustments to improve the quality of future products.


(3) Compliance with industry standards

The whole shoe bending tester is an important tool for ensuring compliance with industry standards. Most shoe manufacturers must adhere to industry standards, which specify the minimum durability and quality requirements for shoes. By using a whole shoe bending tester, manufacturers can ensure that their products meet these standards, thereby reducing the risk of product recalls, lawsuits, and negative publicity.

(4) Competitive advantage

A whole shoe bending tester can also provide manufacturers with a competitive advantage. Through quality testing, manufacturers can differentiate their products from competitors and establish a reputation for producing high-quality, durable shoes.

shoe bending tester


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Why use an extensometer for tensile testing?

When performing a tensile test on a material, the most critical step is measuring the material's elongation. Relying solely on the crosshead displacement data of the testing machine faces a fundamental limitation: crosshead movement includes machine backlash, slippage of the specimen's gripping end, and even localized plastic deformation of the specimen in the fixture. These errors significantly interfere with the accurate measurement of the true deformation within the specimen's gauge length. Therefore, an extensometer acts as the "eagle eye" of material tensile testing, precisely focusing on the specimen's gauge length and directly measuring the true deformation within the material's gauge length.


An extensometer is essentially a high-precision strain measurement instrument. It can be either contact-type (such as a knife-edge extensometer, which uses a knife-edge to directly contact the specimen) or non-contact (such as a video extensometer or laser extensometer, which uses optical tracking to track marked points on the specimen surface). Its purpose is to eliminate all interference and capture the material's true strain response within the gauge length. It can accurately measure key mechanical properties of a material, including elastic modulus (initial slope of the stress-strain curve), specified non-proportional extension strength (such as Rp0.2), yield strength, and uniform elongation. These critical parameters are highly dependent on the specimen's minute elongation during the elastic and small plastic deformation stages.



The use of an extensometer is a crucial step in testing:

1.For contacting extensometers, align the blade and gently press it against a marking point on the specimen's gauge section or a dedicated boss, ensuring perpendicular contact between the blade and the specimen. A slight preload should be applied to the blade to eliminate gaps, but not excessive enough to cause localized indentations or interfere with the specimen's free deformation. For non-contacting extensometers, a clear, high-contrast speckle pattern or marking point should be created on the specimen's gauge section. The lens focus, angle, and lighting should be precisely adjusted to ensure stable tracking of the marking point throughout the test.


2.Before formal testing, the extensometer must be calibrated using a standard gauge block to establish an accurate conversion relationship between its output signal and actual deformation. After installing the extensometer and before applying any load, perform a "zero reset" operation in the software to eliminate installation prestrain and system zero drift. Some systems also require a "gauge length setting" procedure to enter the actual gauge length of the extensometer.


3.Start the tensile test. The extensometer transmits the deformation signal to the controller or data acquisition system in real time. The extensometer status must be closely monitored to prevent accidental contact or slippage. It is particularly important to promptly and carefully remove some contacting extensometers just before the material enters or reaches the yield stage (for example, before significant necking occurs) to prevent the violent rebound upon specimen fracture, which could damage the expensive sensor. Non-contact extensometers, on the other hand, typically monitor the entire process until specimen fracture, fully capturing the necking and fracture process.

The mechanical properties of materials (especially elastic modulus, yield strain, and elongation) require extremely high deformation measurement accuracy. Extensometers accurately, in real time, and continuously capture minute deformations within the gauge length, eliminating equipment errors, human errors, and missed stage deformations, providing a key guarantee for the reliability of test results. From towering bridge steel to sophisticated microelectronic components, the precise strain data provided by extensometers has always been an indispensable cornerstone of modern materials science research and engineering safety design. They allow us to clearly understand the true response of materials under the action of force, providing a solid foundation for building a reliable world.


Email: hello@utstesters.com

Direct: + 86 152 6060 5085

Tel: +86-596-7686689

Web: www.utstesters.com


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What are the secrets to daily cleaning and maintenance of forged wheel?

After buying in a set of desired forged wheels, how can we keep them as shiny as new for a long time and ensure that their performance is not affected? Proper cleaning and maintenance are crucial. Incorrect care methods may damage expensive wheel surface coatings and even affect their balance. 

 

1.The correct steps for daily cleaning 

--Cleaning after cooling: It is necessary to do it after the wheel hub and brake system have completely cooled down. Splashing cold water on high-temperature metal may cause deformation or cracking. 

--Pre rinsing: First, rinse off the sediment and dust attached to the surface with low-pressure water to prevent particles from scratching the paint surface during wiping.

--Use specialized cleaning agents: Choose neutral aluminum alloy wheel hub specialized cleaning agents. Avoid using strong acids, or common household cleaning agents, as they will corrode the varnish layer or brushed surface of the wheel hub. After spraying the cleaning agent, let it stand for a moment to decompose brake dust and oil stains. 

--Gently scrub: Use a soft brush (such as a detail brush, wool wheel hub brush) to gently scrub the gaps between the spokes and the back. For the surface, wipe it with a sponge or microfiber cloth. Avoid using sharp objects such as steel wire balls and hard brushes. 

-- Thorough washing and drying: rinse all foam with clean water, and then wipe it thoroughly with clean chamois or microfiber towel to prevent water stains from forming.

 

2.Maintenance for different surfaces wheels

--Bright/Chromed wheels: Wheel wax or coating agents can be used regularly for protection, which can effectively resist brake dust adhesion and make cleaning easier. 

--Brushed surface wheel hub: High surface hardness but afraid of scratches. When cleaning, it is necessary to be extra gentle and can be regularly repaired and protected with varnish by a professional shop. 

--Matte/Spray finish: Follow the general cleaning steps and avoid using maintenance products with gloss function.

 

3.Long term storage and damage handling

If the vehicle is parked for a long time, it is recommended to remove the 18 inch 5-hole forged wheel hub, clean and wax it, and store it in a special wheel hub bag in a cool and dry place. If minor scratches occur, the damaged paint surface should be promptly repaired to prevent oxidation of the aluminum alloy. For severe collision and deformation, do not continue to use it and immediately submit it to a professional organization for testing and repair. Regularly check the tightening torque of the wheel hub bolts to ensure safety. 

Following the above maintenance tips, your T6061-T6 forged wheels will not only always shine brightly, but also have the maximum guarantee of service life and safety.

 

Clean the wheel rim

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Why 6061-T6 aluminum alloy forged wheels have become the preferred choice for household cars?

In the automotive after market, the demand for forged wheels among household car owners is increasing, but how to choose the appropriate style has become a challenge. Which material of forged wheels is more suitable for daily commuting? How should the size and hole spacing be matched? 

 

Today, let's focus on the household car scene and analyze the selection logic of forged wheels. 

The reason why 6061-T6 aluminum alloy forged wheels have become the preferred choice for household cars is its lightweight and stability. 

Compared with regular casting steel, 6061-T6 aluminum alloy has a lower density, reduces weight by 25% for the same size, and can lower vehicle fuel consumption; At the same time, after T6 heat treatment, the deformation resistance is increased by 30%, making it easy to cope with urban congestion and high-speed driving.

For distributors who purchase in bulk, factory supplied aluminum forged wheels for household use are more cost-effective. The direct supply mode eliminates intermediate links, reduces procurement costs by 15% -20%, and manufacturers can adjust parameters such as hole spacing and offset according to vehicle needs, such as adapting to the 17 inch specifications of mainstream household cars such as Volkswagen and Toyota, which can cover more customer needs.

 

In daily use, 17/18 inch 4-hole and 5-hole comfortable forged wheels are the popular choice for household cars. 17/18 inch size paired with 55-60 flat ratio tires can balance comfort and handling, filtering out road bumps; The 4-hole and 5-hole design evenly disperses pressure and is suitable for the wheel hub installation position of most compact and medium-sized household cars. It is easy to install and has strong stability.

The core of choosing forged wheels for household cars is "adaptability+practicality". 6061-T6 aluminum alloy material ensures performance, factory direct supply mode controls costs, and the 17 inch /18 inch 4-hole and 5-hole specification is compatible with most car models. The combination of the three can meet all daily commuting needs. In the future, with the trend of electrification of household cars, the demand for lightweight forged wheels will continue to grow. Choosing products that are suitable for one's own vehicle model can truly enhance the travel experience.

 

Volkswagen car wheel

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A Complete Guide to Different Paintbrush Filament Types From Natural Bristles to High-Tech Synthetics

A Complete Guide to Different Paintbrush Filament Types: From Natural Bristles to High-Tech Synthetics

 

Choosing the right brush filament is crucial for a perfect paint job. This guide breaks down the features of the four main types to help you pick the best one for your project.


Natural Choice: Bristle Brush Filaments

Material Source: Mainly from hog bristles. Natural and eco-friendly.

Spring & Stiffness: Good springback and medium stiffness. Provides excellent control during application, helping paint go on smoothly without drips or build-up.

Paint Pickup & Release: Holds a decent amount of paint and releases it steadily. Means you don't have to keep dipping into the can, which speeds up your work.

Durability: Holds up well to repeated use and cleaning. However, it has weaker resistance to strong acids or alkalis and can be damaged in harsh chemical environments.

Best For: Oil-based paints. Ideal for furniture finishing, marine paints, and other jobs where a smooth, fine finish is key.

 


Precision Choice: Tapered (Microfiber) Filaments

Shape: Fibers are precision-tapered to a fine point. This lets the brush get into tiny cracks and detailed textures.

Finish: Creates an exceptionally smooth, even coat with a high-quality level surface. Perfect for demanding jobs like automotive touch-ups or painting electronics.

Wear Resistance: Highly wear-resistant. Holds its shape and performance over time, giving the brush a long lifespan.

 


Efficient Choice: Hollow (Hollow Core) Filaments

Structure: Hollow core construction makes the filaments very light. This makes the brush easy to handle and reduces arm fatigue.

Paint Pickup & Release: Superb paint capacity. Soaks up paint quickly and releases it evenly, minimizing waste. The hollow core helps paint flow smoothly for faster coverage.

Spring & Softness: Excellent springback and a soft feel. Conforms well to curved or irregular surfaces for a uniform coat.

 


All-Rounder Choice: Blend Filaments

Performance: Combines the best of both worlds – the spring and stiffness of natural bristle with the durability and paint capacity of synthetics. For example, mixing bristle with tapered synthetics gives a great finish and long brush life.

Versatility: By adjusting the blend ratio, these brushes can be tailored for a wide range of paints (water-based and oil-based) and various projects. A highly versatile, go-anywhere type of filament.

 


Brush Filament Comparison Chart

Feature Bristle (Natural) Tapered Synthetic Hollow Synthetic Blend
Material Source Natural Hog Bristle Synthetic Fibers Synthetic Fibers Natural + Synthetic Mix
Spring & Stiffness Good Spring, Medium Stiff Medium Spring & Stiff Good Spring, Soft Balanced Performance
Paint Pickup Moderate Good Excellent (High Capacity) Good
Durability Good (Avoid Harsh Chemicals) Excellent Good to Excellent Good to Excellent
Best For Oil-Based Paints, Furniture, Marine High-Finish Work (Auto, Electronics) Large Areas, Efficiency Versatile - Various Paints & Surfaces
Cost Level Medium Higher Medium Medium to High
Lifespan Medium Long Medium to Long Medium to Long
Maintenance Clean Well, Avoid Chemicals Easy to Clean Easy to Clean Varies by Blend

 

Quick Selection Guide:

· For a natural product: Choose Bristle.

· For detailed, precision work: Choose Tapered Synthetic.

· For speed and covering large areas: Choose Hollow Synthetic.

· For one-brush-fits-most versatility: Choose a Blend.

 

Regardless of which you choose, proper cleaning and care will extend the life of your brush and ensure great results every time. Hope this guide helps you choose the right tool for the job!

 


 

This article is for reference only. Specific choices should be based on actual project needs and conditions. 

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Brush Handle Assembly Methods Compared Which One’s Right for Your Bristle Brush?

When it comes to assembling bristle brushes, how the brush head and handle are joined can make a big difference in durability, appearance, and production efficiency. Today, we’re breaking down two common methods used in the brush-making industry:
 

“Socket & Nail”  – The Secure & Clean Method

“Glue Pouring” – The Fast & Flexible Method

Let’s dive into the details so you can choose the best process for your needs. 


 

1. Socket & Nail  – Strong, Neat & Efficient

How It Works:

● The bristle tuft  is first inserted into a metal ferrule .

● A small amount of glue is applied to hold the bristles in place while drying.

● Once the glue sets, the ferrule is fitted tightly onto a wooden/metal handle .

● Finally, a nail or rivet  is driven through the ferrule and handle to create a rock-solid bond.

 

Why It’s Great:

Less glue = lower cost & no mess – Since only a small amount is used, there’s no glue overflow, keeping the brush looking clean.

Super strong & durable – The tight ferrule + nail reinforcement ensures the brush head won’t wobble or detach easily.

Premium finish – No unsightly glue stains, making it ideal for high-end brushes.

nailed paint brush-premium

 


 

 

2. Glue Pouring  – Quick & Forgiving

How It Works:

● The bristle tuft is placed in a metal ferrule, then filled with a generous amount of glue.

● The handle is immediately inserted into the wet glue.

● The assembly is left to cure naturally without needing tight tolerances.

 

Why It’s Used:

Faster production – No waiting for glue to dry before moving to the next step.More flexible with handle sizes – Since the fit isn’t tight, minor variations in handle dimensions are tolerated.Good for mass production – Works well when speed is prioritized over premium finish.

Downside: The glue seam may be visible, and the bond might not be as long-lasting as the nail method. 

glued paint brush

 


 

Which Method Should You Choose?

Factor

Socket & Nail 

Glue Pouring 

Durability

✅ Extremely strong (nail + tight fit)

⚠ Good, but less secure

Appearance

✅ Clean, no glue marks

⚠ May show glue residue

Production Speed

⚠ Requires drying time

✅ Faster (no wait)

Handle Tolerance

❌ Needs precise fit

✅ Flexible with sizes

Cost

✅ Lower glue usage

⚠ More glue needed

🔧 Best for premium brushes? → Socket & Nail

🔨 Best for fast, high-volume production? → Glue Pouring

 


Final Thoughts

Both methods have their place in brush manufacturing. If you want a long-lasting, professional-grade brush, the socket & nail method is the way to go. But if you need speed and flexibility, glue pouring can be a great alternative.

🛠 Need help choosing the right brush assembly for your product? Drop us a message—we’re happy to help you optimize your brush-making process!

 

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Celebrating 10 Years Our Milestone Award at the World's Leading Brush Industry Show

We’re excited to share that from December 9–11, 2025, we attended the 4th International Brush Manufacturing Industry Exhibition. This year marks a special milestone — our 10th anniversary since 2016! We were honored to receive the “10th Anniversary Commemorative Award” from the organizing committee.

 

As Zhangzhou Hengyu Automation Technology Co., Ltd., we are dedicated to the R&D and production of paintbrush manufacturing equipment and have grown into a leading brush machinery manufacturer in China. Over the years, we’ve built strong partnerships with clients across the globe, including Russia, Turkey, Brazil, India, and beyond.

 

We pride ourselves on delivering advanced technology and thoughtful after-sales support to ensure every customer’s satisfaction and trust.

 

Thank you to all our partners and friends in the industry! Let’s keep brushing the future together. 🎨

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Revolutionize Your Brush Production Introducing the YTSZMJ-II Round Brush Head Machine

In the competitive brush manufacturing industry, maintaining quality while controlling costs is a major challenge. Relying on skilled workers for consistent brush head quality leads to high costs and limits growth.

Zhangzhou Hengyu Automation addresses this with the YTSZMJ-II Round Brush Head Machine. This precision automaton solution ensures impeccable consistency with material dosing accuracy of ±0.2g and produces uniform, aesthetically perfect brush heads for various shapes.

The machine significantly lowers production barriers, making it easy for new operators to use. Its durable design and low maintenance requirements effectively reduce long-term operating costs, offering a strong return on investment.

Move towards a more efficient and controllable manufacturing future. Contact us to learn how the YTSZMJ-II can integrate into your production line.

Zhangzhou Hengyu Automation Technology Co., Ltd. – Precision Engineered for Your Success.

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How are T6061 aluminum forged wheels are produced?

Car Wheel Forged process

 

Forged alloy wheels, with their advantages of high strength and lightweight design, have become the core choice for car modifications and premium vehicle models. Their exceptional performance stems from a precise manufacturing process. From raw aluminum ingots to qualified finished products, every step hides the mysteries of craftsmanship. Below is a concise analysis of the key stages:

Raw material preparation is the cornerstone of quality. T6061-T6 aerospace-grade aluminum alloy ingots specifically for forged wheels are selected. These ingots are melted at 700°C, with alloy components adjusted, then cast into solid aluminum billets which undergo homogenization treatment to eliminate internal stresses, ensuring uniform material properties. This step provides a stable and reliable base material for subsequent forging, serving as the core guarantee for wheel strength.

 

Forging is the critical process. After cutting, the aluminum billet is heated to 400-500°C, first pressed into a disc shape by a upsetting machine, then pre-shaped with a pre-forging die, and finally forged into its final form under a multi-ton hydraulic press. During the final forging, metal grains form dense flow lines, making the wheel strength far exceed that of cast products. The durability of factory-direct custom forged wheels originates from this process.

The heat treatment stage further enhances performance. The wheel blank undergoes solution treatment at 520°C, water quenching cooling, followed by artificial aging treatment at 120°C for 8-12 hours, significantly increasing hardness and tensile strength to meet the complex stress requirements of vehicle operation.

 

CNC machining ensures precise fit. Through CNC equipment, the rim is turned, spokes are milled, and bolt holes are processed, with dimensional tolerances controlled within ±0.05mm to guarantee dynamic balance and installation compatibility. Subsequent surface treatment combines aesthetics and protection: after sandblasting and phosphating pretreatment, processes such as powder coating, electrophoresis, or vacuum electroplating are used to create a variety of colors and textures.

Finally comes the rigorous testing phase. Finished products must pass X-ray flaw detection, dynamic balance testing, bending fatigue testing, and other inspections. Only 18-inch lightweight forged wheels that pass all tests, with specifications marked, can be shipped out.

 

Although the manufacturing process of forged wheels has been streamlined, it always adheres to the core standards of 'precision and toughness'. The strict control at every step from raw materials to finished products not only achieves their excellent performance but also makes it easier for car owners to understand the key to quality when making a choice.

 

Custom forged wheels process

 

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How to choose customized forged wheel color you like?

In the field of personalized car modification, the color of forged wheels is not only an expression of visual aesthetics, but also the finishing touch of vehicle temperament. From classic versatility to distinctive personality, the surface color selection of forged wheels is rich and diverse, and different tones can give vehicles a completely different style. Below is a detailed analysis of the mainstream forged wheel colors and their characteristics, accompanied by real-life photos for intuitive presentation.

 

Classic and versatile color schemes: timeless choices 

1.Matte Black, as the "evergreen tree" of modification circles, matte black wheels are known for their low-key and steady texture. Its frosted surface can effectively hide small scratches and dust, making daily maintenance extremely convenient. Whether it is a family car or a performance sports car, it can be perfectly adapted. When paired with a white or dark body, the visual impact is particularly prominent. 

2.Glossy black: The gloss black wheels interpret a luxurious and sporty feel with a mirror like highlight effect. The smooth surface reflects light like a black gemstone, adding a strong sense of fashion to the vehicle. Suitable for car owners who pursue delicacy, especially when paired with black and white body, it can form a classic visual combination of "Black Warrior" or "Panda Eye". 

3.Silver is the most regular and classic color for original wheel rims and also the most versatile "universal color" for compatibility. The silver wheels with metallic texture can highlight the delicate patterns of forging technology. Whether the body is bright colors or stable neutral colors, they can blend harmoniously, balancing practicality and low-key texture, especially suitable for business vehicles or car owners who value value value.

 

Personalized advanced color scheme: showcasing unique taste 

4.Gun gray (gunmetal-wheel) is between black and silver, with a cool color tone that comes with "combat attributes" that gives the wheels a sense of power. Its dark gray background has a subtle metallic luster, neither too dull as black nor more sporty than silver, making it a popular choice for performance car modification. When paired with red, blue and other body colors, it can create a strong track atmosphere. 

5. Golden wheels are synonymous with high-end and luxury, commonly seen in supercars or limited edition models. The warm metallic luster can instantly enhance the vehicle's attractiveness, like "golden armor" embedded in the wheels, but it requires higher color requirements for the body, and is more suitable for matching with solid color bodies such as black and white to avoid excessive color clutter.

 

Trendy bright color scheme: unleashing ultimate personality

6.Blue wheels break tradition with a fresh and vibrant visual effect, with light blue like the sea breeze brushing against the face and deep blue like the night sky, suitable for car owners who pursue youthfulness and personalization. When paired with a white or light gray body, it can create a sharp contrast and inject a lively atmosphere into the vehicle, but attention should be paid to avoiding excessive overlapping with the same color body, which can cause visual fatigue. 

7.Red wheels are a symbol of passion and speed, with bright colors like flames on the racetrack that can instantly ignite the vehicle's sporty genes. Suitable for pairing with neutral colors such as black and white as the finishing touch of the car body, but requires more frequent cleaning in daily use to maintain a bright appearance, suitable for trendy players who love modification culture.

 

Colors of forged wheel

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